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How a CD is Made:

To fit more than 783 megabytes (MB) onto a disc only 4.8 inches (12 cm) in diameter requires that the individual bytes be very small. By examining the physical construction of a CD, you can begin to understand just how small these bytes are.

A CD is a fairly simple piece of plastic, about four one-hundredths (4/100) of an inch (1.2 mm) thick. Most of a CD consists of an injection-molded piece of clear polycarbonate plastic. During manufacturing, this plastic is impressed with microscopic bumps arranged as a single, continuous, extremely long spiral track of data. Once the clear piece of polycarbonate is formed, a thin, reflective aluminum layer is sputtered onto the disc, covering the bumps. Then a thin acrylic layer is sprayed over the aluminum to protect it. The label is then printed onto the acrylic.

A CD has a single spiral track of data, circling from the inside of the disc to the outside. The fact that the spiral track starts at the center means that the CD can be smaller than 4.8 inches (12 cm) if desired, and in fact there are now plastic baseball cards and business cards that you can put in a CD player. CD business cards hold about 2 MB of data before the size and shape of the card cuts off the spiral.

The data track is -- it is approximately 0.5 microns wide, with 1.6 microns separating one track from the next. (A micron is a millionth of a meter.) And the elongated bumps that make up the track are each 0.5 microns wide, a minimum of 0.83 microns long and 125 nanometers high. (A nanometer is a billionth of a meter.)

You will often read about "pits" on a CD instead of bumps. They appear as pits on the aluminum side, but on the side the laser reads from, they are bumps.

The incredibly small dimensions of the bumps make the spiral track on a CD extremely long. If you could lift the data track off a CD and stretch it out into a straight line, it would be 0.5 microns wide and almost 3.5 miles (5 km) long!

To read something this small you need an incredibly precise disc-reading mechanism.

 

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